Are you looking for the best factories in China for producing surgical guides using Formlabs technology? With the rising demand for precise and customized surgical guides, several factories in China are standing out for their excellence in using Formlabs’ advanced 3D printing solutions. Let’s dive into the top contenders and see what sets them apart.

China | Formlabs Dental

Surgical Guide Resin

Application Guide: 3D Printing Surgical Guides

Surgical Guide Dental Resin – FormLabs

Product Details: Surgical guide resins are specifically designed for 3D printing dental surgical guides. They are biocompatible, ensuring safety for transient contact with the human body. These resins are used for precise dental surgical guides, offering high dimensional accuracy and stability during procedures. They are typically translucent for improved visibility, water-resistant, and easy to wash. Post-processing involves removing supports, washing in isopropyl alcohol, and sterilizing in an autoclave. The resins are compatible with specific 3D printers, such as Formlabs, and require post-curing to achieve optimal mechanical properties.

Pros:
– High dimensional accuracy and precision
– Biocompatible and safe for intraoral use
– Translucent for improved visibility during procedures
– Water-resistant and easy to wash
– Can be sterilized in an autoclave
– Supports efficient and customized dental workflows

Cons:
– Limited compatibility with certain 3D printers
– Requires specific post-processing steps including washing and curing
– May need additional steps for inserting metal sleeves
– Material properties can vary based on print settings and geometry
– Needs careful handling to avoid warping or deformities

Formlabs Resin Cartridge – DENTAL / Surgical Guide V1

Formlabs Surgical Guide Resin | Dental 3D Printing Resins

Using Surgical Guide Resin

Product Details: Formlabs Surgical Guide Resin is an autoclavable, biocompatible resin specifically formulated for 3D printing dental surgical guides for implant placement. It is compatible with Formlabs printers such as Form 2, Form 3B, Form 3B+, and Form 3BL. The resin supports print resolutions of 100 and 50 microns (Form 2), and 100 microns (Form 3B, Form 3BL). It is used for printing surgical guides, drilling templates, pilot drill guides, and device sizing templates, ensuring high accuracy and part quality. Post-curing is required, and it must be used with specific resin tanks[1][4][3].

Pros:
– Biocompatible and autoclavable, meeting solvent disinfection and autoclave steri…
– High accuracy and part quality for dental implant guides and templates
– Efficient digital workflow from intraoral scanning to production
– Provides peace of mind for patient and clinician due to biocompatibility
– Supports multiple applications including splints, occlusal guards, and device si…

Cons:
– Limited to use with Formlabs printers and specific resin tanks
– Some users may not prefer the yellow/orange hue compared to transparent resins
– Formlabs printers are generally slower than other technologies like LCD or DLP d…
– Part of a closed system, limiting the use of third-party resins

Formlabs Surgical Guide Resin

Formlabs Surgical Guide Resin Cartridge (1 Litre OEM)

Surgical Guide 1L

Product Details: Surgical Guide 1L is a next-generation 3D printing material designed for premium-quality surgical implant guides. It is an autoclavable, biocompatible resin specifically developed for Formlabs printers. The resin has been rigorously tested with autoclaves, solvents, and implant systems to exceed dental demands in part quality, accuracy, and performance. It supports print resolutions of 100 and 50 microns (Form 2) and 100 microns (Form 3B), and post-curing is required. The Resin Tank LT is recommended for Form 2, but it is not compatible with Form 3.

Pros:
– Autoclavable and biocompatible
– High quality, accuracy, and performance
– Supports high print resolutions
– Ideal for surgical guides, drilling templates, pilot drill guides, and device si…

Cons:
– Not compatible with Form 3 printers
– Requires post-curing
– Limited to specific printer models (Form 2 and Form 3B)

Comparison Table

Frequently Asked Questions (FAQs)

Frequently Asked Questions About Formlabs Surgical Guide Factories in China

What types of 3D printers are commonly used for producing surgical guides in China?

In China, surgical guide production often utilizes Stereolithography (SLA) 3D printers, such as those from Formlabs, including the Form 2, Form 3B, and Form 3BL. These printers are known for their high precision and ability to work with biocompatible resins, making them ideal for creating accurate and durable surgical guides.

What materials are typically used for 3D printing surgical guides in Chinese factories?

The most recommended material for 3D printing surgical guides is photosensitive resin, which offers high molding precision, moderate cost, and sufficient strength. Other materials like ABS, nylon, and metal alloys can also be used, but photosensitive resin is generally the first choice due to its excellent accuracy and biocompatibility.

How do Chinese factories ensure the biocompatibility and safety of 3D printed surgical guides?

To ensure biocompatibility and safety, Chinese factories using Formlabs technology adhere to strict guidelines. They use dedicated resin tanks, build platforms, and post-processing equipment specifically designed for biocompatible resins. Additionally, these factories often hold certifications such as FDA and CE, and follow ISO 13485 and EU MDR standards to guarantee the quality and safety of the surgical guides.

What is the typical process for designing and printing surgical guides in Chinese factories?

The process involves several steps: first, clinical data is acquired and the surgical guide is designed using dental CAD software like 3Shape Implant Studio. The design is then uploaded to the 3D printer, and the guide is printed using an SLA printer. Post-processing includes washing, drying, post-curing, removing supports, and polishing to ensure the guide is ready for use.

Can Chinese factories customize surgical guides based on specific patient needs?

Yes, Chinese factories can customize surgical guides to meet specific patient needs. Using advanced CAD software and 3D scanning technologies, they can create highly personalized guides that match the individual anatomy of each patient. This customization ensures a precise fit and optimal outcomes during surgical procedures.